S SERIES

Three-chuck Tube Laser Cutting Machine

Description

The S series three-chuck high-precision tube fiber laser cutting machine applies heavy-duty integrated welding body and gantry welded column. One-piece cast aluminum head assembly and three self-centering chucks design, which help to realize tailing-free cutting. With higher precision and superior cutting quailty, it can be used for square pipe, round pipe, rectangular pipe, oval pipe, channel steel, I-shaped steel, hexagon steel, ect. You can also install the automatic feeding device to build a fully automatic metal pipe cutting machine.

Innovative Design, No Tailing

Innovative three-chuck design, higher cutting speed and precision to achieve zero-tail cutting (≤20mm). 

With automatic lifting cutting protective door and real-time monitoring screen,  it can achieve high quality, efficient and safe operation of the machine.

Innovative Design, No Tailing

Machine body

Welded with 10mm-thick pipe. It weights 6000kg, and equipped with compression block and dust cloth to ensure accuracy and realize pollution prevention.

Innovative Design, No Tailing

Column

Gantry welded column. Different from the traditional single column, it makes the operation more stable. With dust cloth, it can prevent pollution during the work.

Innovative Design, No Tailing

Head Holder

Integral cast aluminum head assembly in light weight and strong rigidity. Equipped with precision lead screw to ensure the stable operation of Z-axis.

Three Pneumatic Chucks, Stable Clamping

One-button clamping and automatic centering make it 3 times faster than the electric chuck, which save the waiting time for loading and unloading. Equipped with clamping claw to help save materials. The clamping strength of the chuck can be adjusted conveniently and quickly according to the thickness of the pipe wall. 

The pneumatic claw clamp force is large and stable to ensure cutting precision and the heavy pipe clamping does not slip. Helical gear transmission of strong rigidity, low noise and high transmission efficiency.
The main chuck is equipped with air blowing energy, which can effectively reduce the slag generated in the process of cutting pipe wall. The middle chuck is equipped with double roller clamping claw, which can correct the pipe bending, prevent inertial vibration, reduce the precision deviation caused by the pipe falling. The tail chuck can brake fast to ensure cutting precision.

Double-sided Follow-up Pneumatic Roller Support

Unique structure design to prevent tube sagging deformation. Real-time feeding to improve cutting accuracy and stability, and also prolong the service life of chuck and transmission structure. It has strong stability, vibration resistance and excellent damping quality.
The support rises and falls independently with the Y-axis travel safely, and comes with collision warning. Adopts cylinder and servo cooperative control, the rising height of the support can be adjusted, and the entire pipe is evenly stressed. The roller design also reduces the damage to the pipe surface.

Follow-up Blanking Mechanism, Safe and Convenient Processing

Automatic unloading function, block design, can be customized according to demand. Equipped with a flap device, can separate the waste and finished products automatically to avoid the risk of falling to ensure the safety of production. It adopts the coordinated control of cylinder and servo motor to get close to or contact the pipe contour in real time, and can quickly feed the small pipe and light pipe into the hopper to prevent the it from knocking and deformation. S (Pro) series can process different materials into a variety of complex shapes. The operating system is easy to understand and simple for beginners to learn and operate, only need to import graphics and call the relevant parameters and the machine can cut smoothly.

Three-Chuck Tube Cutting System, Intelligent Control

With professional pipe cutting machine bus control system, the system response is fast, and the anti-interference ability is strong. With the integration of control system,it will realize the real-time compensation pipe center deviation, and reduce the requirements of pipe clamp to improve efficiency of higher perforation accuracy and more accurate cutting. Based on bus real-time system and integrated control, the pipe cutting angle speed is faster and angle following is more stable, which makes the cutting quality more reliable.

3D Tube Nesting Software TubesT, Meet Your Needs

TubesT is a 3D tube nesting software for the S series. Collocation bus system can realize common edge cutting, more time and material saving. 

From part drawing to modification, strategy set and report generation, it will achieve all types of compensation to fully meet your production needs.

High-Precision Transmission System

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Simple Operation, User-friendly

WIFI Remote Control

Interconnection between different devices to make easy data transmission. Remote control system helps to resolve machine operation abnormality to guarantee continuous working efficiency.

 

 

 

Handle Operation Control

Magnetic design, take and put at any time.
The handle allows you to operate the machine at close range and control the machine at different angles, which makes it easier to operate.
One button wireless control to realize calibration, blowing, simulation, cutting, pause, etc.

 

Intelligent Warning System

Give alarm if any abnormality and conduct self-inspection. The main interface gives an abnormality alarm to improving the efficiency of equipment abnormal troubleshooting. Reduce hidden dangers to save maintenance costs.
Regular maintenance reminders to extend the machine service life.

 

Auto-Lubrication System

The time and frequency of lubrication can be adjusted through the central control system. It can conduct comprehensive and multi-point lubrication for guide rails, sliders, screws, racks, etc., and automatically gather waste lubricating fluid, which ensures the high working efficiency of the equipment.
With lubrication abnormality alarm and low liquid level alarm functions to help maintain the cutter, the transmission mechanism will provide longer services with high cutting accuracy.

High-speed Cutting Database

High-quality cutting design database to help material processing.
To realize high-quality thick plate cutting as well as to double the speed.
Adjust cutting gas pressure automatically to reduce the use cost, and realize high-speed and high-precision cutting.

 

 

 

 

Automatic Feeding System

Optional automatic feeding platform with intelligent control system design. The laser host and the loading system support working mutually, which can solve the trolley dilemma of raw materials, realize the finished products car in a partition, fork actuating, chuck switch, the X/Y axis point move to help save labor costs, improve work efficiency and implement the automatic pipe cutting.

 

 

Technical Parameter

TModel S Series S Pro Series

Diameter of Round Tube
 
15-230mm
15-230mm or 20-350mm
Diameter of Square Tube 15-160mm 15-160mm or 20-240mm
Max. Tube Length 7000mm
Tube Thickness 0.8mm-16mm
Max. Tube Weight 300kg
Positioning Accuracy 0.05mm
Repositioning Accuracy 0.05mm
Max. Chuck Speed 120r/min 120r/min or 75r/min
Max. Acceleration 1.0G 1.0G or 0.8G
Laser Power 1000w-4000w
 
*The above data are for reference only, subject to the actual product!

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About Disen

Contact Us

E-mail: sales@disenlaser.com
                service@disenlaser.com
Mobile: +86-15588876781
Tel: +86-531-67800092
 

* Owing to the real-time updating of products and technologies, the datas and product pictures on the site are for reference only

 
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